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280kWh Redflow-based microgrid in Tasmania

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Redflow CEO Simon Hackett has installed a 280kWh Redflow-based rural microgrid in Tasmania. The sheep farm will benefit greatly from the ZMB2 flow batteries – let’s take a look at the install and how it’s going to work.

Simon Hackett – installing a microgrid in Tasmania

Redflow Microgrid in Tasmania (source: Redflow)

The 280kWh Redflow-based rural microgrid is now live according to a press release on the Redflow website. Simon Hackett’s place, a sheep farm named the Vale, has seen install of 280kWh of  Redflow ZBM2 zinc-bromine flow batteries. We first wrote about this Redflow microgrid in 2019 – fantastic to see the Vale’s solar installation improve and upgrade along with solar panel technology.

The Vale (http://www.thevale.com.au), a working sheep farm with the largest private runway in Tasmania, is a 73-hectare property including a number of farm buildings and multiple houses.

The solar install uses a cluster of 12 x 15KVA Victron Quattro inverter/chargers and control systems that can deliver a peak energy output of 180KVA – it’s wired throughout the property to create the microgrid. The solar energy created by the ground-mounted 100kWp solar array is stored in 28 Redflow 10kWh ZBM2 zinc-bromine flow batteries, for a total storage capacity of 280 kWh. 

Hackett went on to discuss some of the specifics of his microgrid in Tasmania:

“The battery array makes extensive use of the Redflow Standby Power System (SPS) mode, allowing batteries to be fully charged during good solar weather days, and to then be ‘hibernated’ with zero self-discharge. During extended overcast periods, the SPS batteries are automatically activated to support site loads instead of using the grid. This unique strength of Redflow’s ZBM2 batteries allows the site to maximise both energy storage quantity and also energy storage efficiency.”

Hackett, who also works as Redflow’s Systems Integration Architect, said the system will completely eliminate grid electricity costs for the property. “The system also gives us energy resilience by automatically switching to off-grid mode during any grid power failures,” he said.

 

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Redflow – ZBM2 Microgrid in Tasmania for Hackett

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Redflow CEO Simon Hackett has shifted his Tasmanian sheep and cattle farm to a new power source – a 100kW ground mounted solar microgrid using 27 Redflow ZBM2 batteries. Nice to see the bosses eating their own dog food. Let’s take a look at the project and what their future plans are for it.

Redflow – ZBM2 Microgrid in Tasmania for Hackett

Hackett, the owner of Redflow,  will use an initial deployment of 27 ZBM2 batteries, storing as much as 270 kilowatt-hours (kWh) of energy, interfaced to a large fault-tolerant cluster of 12 x Victron Quattro 48/15000 inverter/chargers.

Simon Hackett at his Tasmanian farm (source: Redflow)
Simon Hackett at his Tasmanian farm (source: Redflow)

 

“The project, with an overall budget of around $1 million, will include the building of a new site-wide microgrid. This will use new underground power interconnects to link seven distinct buildings across the whole property,” Hackett said in a statement. He went on to discuss the existing situation at the sheep and cattle farm he owns:

“We already have a Tesla Model S at the property and we plan to progressively replace our existing fleet of diesel farm ATVs, utes, and tractors with electric versions as soon they become available,” he said.

“We read with interest earlier this year that Toyota is committed to making electric HiLux 4WD vehicles and we would love to take delivery of the first of those to reach Australian shores.

Hackett explained that the Microgrid has myriad future plans and will be scalable:

“We can and will add more renewable energy generation using solar and/or wind if required in the future. Even after the full replacement of diesel vehicles with electric ones, we expect the property to be a net exporter of electrical energy to the Tasmanian grid,” he said.

Lastly, Hackett is very optimistic (mind you, he’d want to be) about the installation – we’re very interested to see some figures on how much it saves:

“I am convinced, based on my deep experience with Redflow, that ZBM2 batteries at the core of this energy system can deliver the hardworking energy storage and longevity to make this investment pay off over the long term,” he said in comments made last week.

Click here to read the original press release on Redflow’s website, entitled ‘Redflow receives order for ZBM2 batteries to power rural microgrid in North West Tasmania’.

 

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Redflow batteries in Fiji – to power Digital TV rollout.

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Redflow batteries in Fiji – Redflow Limited have shipped $1.2m of Redflow ZBM2 batteries to assist Fiji in rolling out digital TV for its population, according to a press release by the Brisbane/Thailand based company.

Redflow batteries in Fiji

Auckland-based telecommunications infrastructure company Hitech Solutions will install the Redflow batteries in Fiji and have ordered US $1.2m of Redflow’s ZBM2 zinc-bromine flow batteries to store and supply renewable energy which will then power the island’s digital TV.

Redflow Batteries in Fiji - Hitech CEO Derek Gaeth
Redflow Batteries in Fiji – Hitech CEO Derek Gaeth (source: Redflow Press Release)

Hitech will install 5-60 ZBM2 batteries at more than 10 sites in Fiji. Many of these locations are on hills and don’t have access to the country’s electricity grid, so they require energy storage instead.

Redflow CEO Simon Hackett said in a press release that this repeat large sale (Hitech bought the batteries in two separate orders) shows how ZBM2 batteries can displace conventional lead-acid batteries for network power applications in demanding and/or remote environments. “

We are delighted that Hitech has again chosen Redflow batteries,” he said. “This second major sale confirms the unique advantages of our zinc-bromine flow batteries for this high-workload deployment in the tropics. The ZBM2 excels in hot environments and for applications that require high cycle depth and cycle frequency, such as the deployment Hitech is undertaking. This sort of environment and use case wears out lead-acid batteries in relatively short order, requiring their frequent replacement, whereas ZBM2s thrive on heat and hard work.

“We look forward to working with Hitech to ensure its imminent deployments of remote energy systems are successful in a variety of site sizes.”

Redflow’s 10 kilowatt-hour (kWh) ZBM2 is, according to the manufacturer, the world’s smallest zinc-bromine flow battery. The ZBM2 runs at a native 48 volts DC, which means it’s simple to install and deployable in scalable parallel clusters which means high availability, high scale deployments at the largest sites.

The ZBM2 battery comes with a 10-year or 36,500 kWh warranty – a much longer operating life than lead-acid batteries, which are typically replaced every 18-36 months when used in warm climates.

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Redflow Thai-stack batteries ZBM2 – filling backorders.

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Redflow, who moved their battery manufacturing to Thailand last year, have announced that the first Redflow Thai-stack batteries are now fully complete and ready for customers to purchase. The ZBM2 zinc-bromine flow battery is Redflow’s flagship energy storage product – it looks like it’s almost ready to debut their Thai manufactured version. 

Redflow Thai-stack batteries now ready for customers

Redflow Thai-stack batteries ZBM2
The first Redflow Thai-stack batteries (ZBM2)
 
According to a press release on the Redflow website, the Thai-made battery stacks were installed on pre-existing ZBM2 battery tank sets and thoroughly tested – passing all pre-delivery tests with flying colours. As such, these completed batteries are now ready to supply existing customer orders. 
 
We reported back in January that they had completed their first battery stacks so it’s great to see them now fully complete and ready to start filling orders of (presumably very patient) customers. Redflow announced in December last year that they had successfully started manufacturing core components for the zinc-bromine flow batteries at its new production facility – so it’s been a fast and relatively seamless transition over to Thailand. Hopefully the lower operating costs can help make these batteries compete with other ‘big name’ options such as the Powerwall 2 or the BYD B-Box. 
 
Redflow CEO Richard Aird was quoted in the press release as discussing how the  ZBM2 batteries with Thai-made battery stacks have passed the most “critical” hurdle, are now ready to start filling backorders and it should be easier from here:  “Our first requirement of the new factory is quality components, which it is now producing in the electrode stack – the most complex and critical part of our product,” he said.

“Our pre-delivery tests have confirmed that these complete batteries, using Thai-made stacks and existing battery tank sets, perform to standard, so we are now scheduling deliveries to start supplying outstanding back orders.”

 
 
 

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Redflow in Thailand – Produce First Battery Stacks

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Redflow in Thailand – we reported last year on their decision to move manufacturing of the Redflow zinc-bromine flow batteries to Thailand. Today they have emailed out a press release advising that they’ve successfully produced the first battery electrode stacks from the new factory southeast of Bangkok at the Hemaraj Chonburi Industrial Estate. 

Redflow in Thailand

Redflow in Thailand - Battery Production Milestone Reached
Redflow in Thailand – Battery Production Milestone Reached (source: redflow.com)

Redflow announced in December last year that they had successfully started manufacturing core components for the zinc-bromine flow batteries at its new production facility – with the successful production of electrode inserts made of HDPE (High-Density Polyethylene) plastic at their Thai factory.

Today’s press release noted that they’ve now successfully produced battery electrode stacks – a key component of the ZBM2 zinc-bromine flow battery. The stacks involve using electrodes that charge and discharge the battery by “plating” and “deplating” zinc on a membrane. This process means the membrane is able to sustain 10 kilowatt-hours of energy storage capacity throughout the battery’s operating life, which  is estimated at 10 years of 36,500 kWh of delivered energy (whichever comes first). Keep in mind that battery performance and lifetime won’t be sensitive to cycle depth as there are no limitations due to the nature of zinc-bromine flow batteries. They’ll deliver 100% depth of discharge every day for their warranted time and this doesn’t cause any damage to the battery. 

According to the Redflow Limited Managing Director and CEO Richard Aird, the process has been smooth sailing so far: 

“The manufacturing team is very happy with the consistent quality and acceptable yield metrics of the stack line,” he said in the press release. 

As per Redflow’s manufacturing timeline, they are well on track to be able to produce complete batteries by June of this year. 

It’s been a brave move for Simon Hackett’s Redflow, who have had a challenging 2017 and made some tough operating decisions for the new year. We’ll keep you updated as to how production goes for their batteries. 

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