Regolith – making solar cells from lunar dirt.

The idea of utilizing resources from the Moon has been a topic of discussion for decades. One of the primary resources on the Moon is the lunar regolith, a layer of loose material on the surface of the Moon that is composed of various elements and minerals. Among these minerals are silicon and oxygen, which are crucial for the production of solar cells. Therefore, the possibility of making solar cells from lunar dirt is an exciting prospect that could lead to sustainable energy sources and space exploration advancements.

The process of making solar cells from lunar dirt begins with extracting the regolith from the Moon’s surface. The regolith is then refined to extract the necessary materials for solar cell production, such as silicon and oxygen. Silicon is the most crucial element, as it is the primary material used in the production of solar cells. Oxygen is also essential as it is used to create a silicon dioxide layer on the surface of the solar cell, which serves as a protective layer.

Once the necessary materials are extracted, the next step is to purify and process them to create a high-quality silicon wafer. This process involves melting the silicon and then cooling it to create a large cylindrical ingot. The ingot is then sliced into thin wafers, which are then polished to create a smooth surface. The wafers are then coated with a layer of silicon dioxide and a conductive layer of metal, such as aluminum or copper.

The final step in the process is to assemble the solar cells into solar panels. Solar panels consist of many individual solar cells that are wired together to create a larger system. Once assembled, the solar panels can be used to generate electricity in space or transported back to Earth for use in terrestrial applications.

The benefits of using lunar regolith to create solar cells are numerous. First and foremost, it could lead to sustainable energy sources for space exploration missions. Solar power is a clean and renewable source of energy that could potentially replace traditional energy sources such as fossil fuels. Second, the process of making solar cells from lunar regolith could lead to advancements in space exploration and resource utilization. By utilizing resources from the Moon, we could potentially reduce the cost of space exploration and increase the feasibility of long-term space missions.

However, there are also challenges associated with making solar cells from lunar dirt. The process of extracting and processing regolith is complex and requires specialized equipment and expertise. Furthermore, the transport of regolith from the Moon to Earth is also a challenging endeavor that requires significant resources and infrastructure.

In conclusion, the possibility of making solar cells from lunar dirt is an exciting prospect that could lead to significant advancements in sustainable energy sources and space exploration. While there are challenges associated with this process, the potential benefits are significant, and it is an area of research that should continue to be explored.

About Regolith

Regolith is a term used to describe the layer of loose, unconsolidated material that covers the surface of many celestial bodies, including the Moon, Mars, and asteroids. This layer is created over time as meteoroids impact the surface, breaking up and fragmenting the underlying bedrock. While regolith is an abundant material in the Solar System, it is often overlooked and considered a nuisance, but recent research has shown that regolith could be a valuable resource for future space exploration and settlement.

The regolith on the Moon, for example, is composed of a variety of materials, including rock fragments, dust, and small glass beads. It is also rich in elements such as iron, silicon, aluminum, and titanium, which are commonly used in many industrial processes on Earth. In addition, the Moon’s regolith contains water, which could be used to support future human missions and settlements on the lunar surface.

One of the most promising uses of regolith is in the construction of structures and habitats on other planets and moons. Regolith can be used as a building material by mixing it with a binding agent, such as epoxy or cement, to create a strong and durable material known as “lunarcrete.” This material could be used to build landing pads, roads, and even habitats that could shield astronauts from radiation and other hazards on the lunar surface.

Regolith could also be used to produce oxygen and other gases, which are essential for human survival in space. By heating regolith, the oxygen trapped within the material could be released and used for breathing, as well as in rocket propulsion systems. This process, known as “in-situ resource utilization,” could significantly reduce the cost and complexity of future space missions, as it would eliminate the need to transport large quantities of oxygen from Earth.

Another potential use for regolith is in the production of solar cells. As we discussed in a previous article, regolith on the Moon is rich in elements such as silicon and oxygen, which are crucial for the production of solar cells. By extracting and processing these materials from the regolith, it may be possible to produce solar cells on the Moon, which could provide a sustainable source of energy for future lunar missions and settlements.

While the use of regolith as a resource for space exploration and settlement is still in its early stages, the potential benefits are significant. By utilizing the resources available on other planets and moons, we could reduce the cost and complexity of space missions and pave the way for sustainable human settlements in space. As we continue to explore the Solar System, regolith will undoubtedly play a crucial role in enabling humanity to reach new frontiers and expand our understanding of the universe.

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UNSW’s Martin Green wins Global Energy Prize

Sydney professor Martin Green from UNSW has beaten out Tesla Musk to win the $820,000 Global Energy Prize for his work in the field of photovoltaics. Green will share the prize with Russian scientist Sergey Alekseenko, who is an expert in the field of thermal power engineering.

Martin Green and the Global Energy Prize

Martin Green of UNSW
Martin Green of UNSW (source: Wikipedia)

Professor Green is Director of the Australian Centre for Advanced Photovoltaics at UNSW. According to the ABC he’s a leading specialist in both mono and polycrystalline ilicone sole cells, having invented the PERC solar cell (PERC cells represent just under a quarter of the world’s silicon cell manufacturing capacity (as of end of 2017)).

We’ve written plenty of articles about UNSW solar – they’re involved in general solar power research, have launched the SunSPoT solar potential tool, and they have also recently signed a 15-year corporate PPA (Power Purchase Agreement) with Maoneng Australia and Origin Energy to become 100% solar powered, thanks to Maoneng‘s Sunraysia solar plant.

In 1989, Professor Green and his team were responsible for the solar cells in the first photovoltaic system. In 2014 he was able to double 1989’s energy conversion efficiency of 20% to 40%. 

UNSW President and Vice-Chancellor Professor Ian Jacobs told the ABC that Professor Green had “delivered truly transformational outcomes in renewable energy for more than three decades”.

“Martin is a highly deserving recipient of this global prize and we warmly congratulate him,” he said.

“His fundamental and applied research has transformed the global energy sector and will continue to produce major economic and social benefits, both in Australia and worldwide.” Professor Jacobs continued. 

Professor Green said receiving the award was “a great honour”.

“The efficiency of solar modules is an area whose progress has been faster than many experts expected, and this is good news,” he said.

“We need to maintain the pace of research in Australia, not only to keep our international lead, but also to benefit society by providing a cheap, low carbon source of electricity.”

This is a fantastic reward for one of Australia’s solar stalwarts and we salute Professor Green for his ongoing work with solar power technology.

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JA Solar Cells – 60-cell modules exceed 325MW

China-based JA Solar Holdings Co., Ltd., announced that their 60-cell PV modules (assembled by moni-Si PERC cells) have exceeded 325W (326.67W, certified by TÜV SÜD), which is a new world record for that type of solar panel. 

“Setting a new world record of over 325W output power from a 60-cell mono-Si PV module is remarkable achievement enabled by PERC technology,” said Dr. Wei Shan, Chief Technology Officer of JA Solar.

PERC Solar Cells

JA Solar Cells - 60 Cell PERC 325MW
JA Solar Cells – 60 Cell PERC 325MW (source: au.jasolar.com)

The average power output of JA’s 60 cell PV modules using moni-Si PERC is currently 300W, so it’s great to see them advance the technology further – they’ve been working with PERC cells for a long time and are one of the market leaders in research and manufacture of these solar modules. 

JA Solar filed an invention application in 2010 for its industrial PERC cell structure and method of production, according to RenewEconomy. In 2013 they were the first company to break 20% sunlight-energy conversion efficiency by using a screen-printing metallization process – starting commercial production of the modules in 2014

PERC (Passivated Emitter and Rear Cell or Passivated Emitter and Rear Contact) technology is able to increase efficiency by allowing electrons to flow more freely.It also makes the back of solar cells more reflective, increasing efficiency again.

This is another small but significant step forward for solar panel technology, which is starting to look for alternatives to the conventional silicon cell, such as perovskite

About JA Solar 

JA Solar panels are a popular ‘tier 1’ solar panel in Australia as they are reasonably priced and perform well over a long period. They’re certainly not the most expensive panels out there and in terms of bang for buck, we are happy to recommend them to those considering installing a solar system in Australia. 

JA Solar recently won a contract to supply 50MW(AC) of modules for Malaysia’s first utility-scale solar project in Sabah. Mr Cao Bo, JA’s Vice President, said that

 “We are excited to partner with one of our largest customers, SPIC, again in an overseas market. We believe this win demonstrates our value proposition and technical innovation with high-performance solar modules. We have invested USD163 million in our Penang, Malaysia manufacturing operation to produce poly and mono cells with the annual capacity of 1000MW. From the China-Malaysia relationship standpoint, investing in manufacturing facilities and sharing our technical expertise in Malaysia, a rapidly growing market, remains our top priority. Additionally, we look forward to serving our global partners and customers by providing the highest-quality solar products and services.”

 

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