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Solar Panel Recycling

Solar Panel Recycling in 2023

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Solar panel recycling is the process of recovering and reusing materials from end-of-life solar panels. According to the International Energy Agency (IEA), recycling solar panels could recover up to 78 million tonnes of raw materials by 2050. This would help reduce the environmental impact of solar panels and extend their lifespan.

Issues with Solar Panel Recycling

One of the biggest challenges in solar panel recycling is the complexity of the process. Solar panels are made up of several different materials, including glass, aluminum, silicon, copper, and plastic. These materials are difficult to separate and recycle, which makes the process both time-consuming and expensive. Furthermore, the lack of a standardized recycling process for solar panels has resulted in varying levels of efficiency and effectiveness across different recycling facilities.

Another challenge with solar panel recycling is the lack of infrastructure to support it. The vast majority of solar panels are not recycled, and as a result, they end up in landfills. According to a study by the National Renewable Energy Laboratory (NREL), only 9% of solar panels installed in the US in 2016 were recycled. This highlights the need for more investment in solar panel recycling infrastructure.

Solar Panel Recycling Companies

Despite the challenges, several companies are leading the way in solar panel recycling. One of these companies is First Solar, which has a recycling program that recovers up to 90% of the materials in their solar panels. Another company is PV Cycle, which has a network of recycling facilities across Europe that recycle solar panels at the end of their life.

Research for the Future of Solar Panel Recycling

Researchers are also working on new technologies to make solar panel recycling more efficient and cost-effective. For example, researchers at the University of New South Wales in Australia have developed a method for recycling silicon-based solar panels that could recover 95% of the materials. This method uses a combination of mechanical, thermal, and chemical processes to separate the materials.

Another promising area of research is the use of robots to automate the recycling process. Researchers at the University of Cambridge in the UK have developed a robot that can disassemble solar panels and recover the materials. This robot could significantly reduce the time and cost of solar panel recycling.

Conclusion

Solar panel recycling is an important part of the transition to a more sustainable energy system. However, the current lack of infrastructure and the complexity of the process pose significant challenges. To overcome these challenges, more investment is needed in solar panel recycling infrastructure, and research into new technologies is crucial. As more solar panels reach the end of their life, it is essential that we address this issue to minimize the environmental impact and maximize the potential of solar energy.

  1. International Energy Agency (IEA). (2020). “End-of-Life Management of Solar Photovoltaic Panels.” https://www.iea.org/reports/end-of-life-management-of-solar-photovoltaic-panels
  2. National Renewable Energy Laboratory (NREL). (2019). “Life Cycle Assessment Harmonization Project: Final Report.” https://www.nrel.gov/docs/fy19osti/72953.pdf
  3. First Solar. (2021). “Recycling.” https://www.firstsolar.com/sustainability/recycling
  4. PV Cycle. (2021). “Solar Panel Recycling.” https://www.pvcycle.org/solar-panel-recycling/
  5. University of New South Wales. (2020). “UNSW Scientists Develop Efficient Method to Recover High-Quality Silicon from Photovoltaic Panels.” https://www.unsw.edu.au/news/2020/09/unsw-scientists-develop-efficient-method-to-recover-high-quality-silicon-from-photovoltaic-panels
  6. University of Cambridge. (2020). “New Robot to Disassemble Solar Panels Could Revolutionize Recycling.” https://www.cam.ac.uk/research/news/new-robot-to-disassemble-solar-panels-could-revolutionise-recycling
  7. SolarPower Europe. (2021). “Solar Sustainability Best Practices Mark: Module Recycling.” https://www.solarpowereurope.org/solar-sustainability-best-practices-mark-module-recycling/
  8. The Guardian. (2021). “Recycling Solar Panels Is Complicated and Expensive. Could a New Innovation Change That?” https://www.theguardian.com/environment/2021/jan/22/recycling-solar-panels-is-complicated-and-expensive-could-a-new-innovation-change-that

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Solar Recycling Update | Breakthrough at Deakin

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 There’s been a big announcement from Deakin University who have figured out a process to remove the silicon from used solar panels – repurposing it for lithium-ion batteries. Let’s learn more about this solar recycling update which was also discussed over at Renew Economy. 

Solar Recycling Update | Breakthrough at Deakin

(source: https://www.deakin.edu.au/ifm)

There’s been a new advancement in solar recycling research. The relatively short lifespan of solar panels and the huge issue of e-waste has been something researchers have been wrestling with for years.

Deakin University’s Institute for Frontier Materials has been where Material scientists Dr Md Mokhlesur Rahman and Prof Ying (Ian) Chen have conducted this groundbreaking research. Probably makes more sense coming from them, so here you go:

“Our discovery addresses several significant challenges currently facing industries dependent on batteries and energy storage heading into the future, Dr Rahman said.

“First, being such an exceptionally high value commodity with widespread applications we do not want any of this precious product wasted. Battery grade nano-silicon is highly expensive and retails for more than $44,000 per kilogram.

“Second, with the automotive industry set to be battery driven in the future, the push to find ways to increase battery capacity is growing.

“Part of the silicon repurposing process is to nano-size the battery grade silicon, leaving a nano-silicon which can store about 10 times more energy in the same space.” Dr Rahman continued.

His colleague Dr Chen elaborated on the importance of being able to extract the silicon cells and reuse them:

“Silicon cells are the most important component of a solar panel, transferring the sun’s energy into electrons,” Professor Chen said.

“They’re also a high-value material being a chemical element and far too precious to end up as waste, which is why this finding is significant.

“We can’t claim solar panels to be recyclable, in a circular economy sense, until scientists find a way to harvest and repurpose their most valuable components,” he said.

So whilst it’s not solar recycling per se, it’s certainly a gigantic step in the right direction. What will this mean for solar panel recycling companies such as Reclaim PV? Hopefully it’ll give them a big push as well. The lifespan of solar panels has always been the white elephant on the roof so the more we can extract and repurpose from old panels the better.

According to an article on Renew Economy, the project is supported by Institute for Frontier Material’s Circular Economy Strategy Lead, Catherine McMahon, in collaboration with Deakin Research Innovations’ Senior Commercial Manager Andrew Rau and industry partner Delaminating Resources Melbourne.

 

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Solar Waste – What’s the state of solar panel recycling?

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Solar waste is a currently unavoidable byproduct of Australia’s obsession with solar power. But what do we do with these panels when they reach end of life? Let’s take a look at solar panel recycling and what the current climate is, helped by a recent ABC Radio show about the topic.

Solar Waste and solar panel recycling – a primer.

We wrote about recycling solar panels back in January, but a new interview with Reclaim PV (who we talk about in the other article too) has some more information about this critical issue. 

A radio program by the ABC had some very interesting thoughts on the topic – you can listen to it here. 

The panel included:

  • Jeremy Hunt, solar panel installer
  • Professor Rodney Stewart, Griffith University
  • Clive Fleming, solar panel recycler, Reclaim PV
  • Andrew Gilhooly, Sunpower

With two million houses in Australia now enjoying the fruits of renewable energy and installing solar on their rooftop, their lifespan of 10-15-20 years is now starting to slowly fizzle out, especially for the early adopters. However there’s a huge issue to do with disposing of the solar PV waste in an environmentally friendly fashion.

Professor Rodney Stewart from Griffith University estimates that by 2050, we’ll have 1,500 kilotons of solar waste which will be sent to landfill unless we can figure out a more intelligent way to dispose of something supposed to help the environment. 

Solar Waste - Reclaim PV
Solar Waste – Reclaim PV (source: reclaimpv.com)

The only company in Australia to recycle panels is Reclaim PV in Adelaide, who take in 50,000 per year, but only panels manufactured without toxic chemicals. They then, according to owner Clive Fleming,

“…get the cells, completely separate that as well for the silver contacts, the aluminium and then the silicone to provide those back out to industry.”

According to the ABC program host Emilia Terzon, the Federal Government says it’s committed $167 million to an Australian recycling investment plan and state and federal environment ministers are expected to discuss how to tackle solar waste when they meet later this year. The Government is looking to set rules around how the industry deals with dead solar panels – adding them to the Product Stewardship Act, which mandates how electronic waste is dealt with.

Australian Council of Recycling chief executive Peter Schmigel also had a quote in the Sydney Morning Herald earlier this year about how a proper plan for recycling PV cells could have a positive effect on the economy:

“Recovery rates have been out of sight since the beginning of the scheme, nobody has said anything at all about there being an inbuilt recycling cost. It generates jobs, it generates environmental outcomes and yet for some reason we have policymakers who are hesitant about [establishing similar schemes] for solar PVs and batteries,” he said.

Watch this space. There will be plenty more on this topic as panels continue to reach EOL (end of life) and the policymakers are forced into action. 

 

 

 

 

 

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Solar Panel Recycling | ELSi Project in Germany

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Solar panel recycling – German engineering company Geltz Umwelt-Technologie has successfully developed an advanced recycling plant for obsolete or ageing solar panels. This has been funded by the EU and is known as the ELSi project. 

Solar Panel Recycling and Geltz

Solar Panel Recycling - Geltz
Solar Panel Recycling – Geltz (source: geltz.de)

Phys.Org have been reporting an interview with Fabian Geltz from Geltz Umwelt-Technologie:

“Solar module layers are bonded together with polymers that make mechanical separation and treatment of solar module components almost impossible,” said Geltz.

Exploring ways to ensure that valuable components do not end up in landfills was at the heart of ELSi’s mission. “Up until now, there has not been any technical solution to recycle and separate the valuable materials from the mixed scrap. The critical step in the recycling process is therefore the destruction of the polymer layers,” Geltz noted.

The main issue is deciding which parts of the panel are good to recycle, and how to salvage the used panels without too much energy/cost. 

ELSi came up with a very clever idea to solve this problem. Using an energy-efficient pyrolysis process (which involves decomposition brought about by high temperatures), fellow research partners were able to to dissolve the unwanted polymer layers and detach the glass inside the solar panels. This process allowed ELSi to separate and recover aluminium, glass, silver, copper, tin and silicon in their pure forms.

“Thanks to the successful recovery of materials and components, the unusable solar module can become a valuable source of raw materials for the future,” the company advised.

According to Phys.Org, the new facility could process around 50,000 solar modules every year. As solar power technology increases and we start seeing more used old solar panels, it’s fantastic there’s a way we can work on salvage and reclamation so we don’t just needlessly waste the materials. 

Solar recycling is only going to get bigger as the industry grows – so it’s super important to improve this technology before we end up with a surfeit of old solar panels causing damage to the environment.

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